Expanded metal uses range from aesthetics to the structural supports. Its prime area of use has been for decoration, filtration, enclosure, support and protection. The three most common forms of this product are namely, decorative, standard and flattened. Each form can be very well tailored for custom uses as and when required. It is also sometimes referred to as perforated metal. When it is added to the walls of a building, it provides extra security as in heavier grades and it cannot be broken unless some kind of heavy cutting or explosives are used. Though it can change to a great extent from its original form, expanded metal is generally a type of stock that is stretched on special machines in order to create the interlinked sections with diamond-shapes holes throughout.

Ferrier Wire Goods is the company that needs no introduction. The name of our renowned company figures prominently in providing top quality Decorative Expanded Metal. Durability, ventilation, ease in handling, low wind resistance, one-piece construction and superb weight-to-strength ratio are some of the features of the products provided by Ferrier Wire Goods. Our products are available in a number of styles and materials in order to meet the specific requirements of our clients. Our company is the prime producer of a variety of decorative mesh and are also available in aluminium and carbon steel expanded metal. Ferrier Wire Goods also delivers Decorative Expanded Metal on a special order basis.

The latest industry demands that structural and security requirements should be taken into consideration while developing decorative expanded metal. Our engineering department along with our Research and Development team is robust and can definitely work in consonance with the professionals who have the burden of making the best products to our customers. Each and every project is approached with the same enthusiasm and this is one of the most important reasons why our company has been able to win the trust and confidence of the large number of people.

If you want to have the specially designed expanded metal for use in architectural and decorative applications, Ferrier Wire Goods will best serve your purpose. Meeting the specific needs and requirements of the customers is the main motive of this renowned company. If you are among those who do not want to settle for the less and hence always aspire to have the best for your needs, Ferrier Wire Goods is the company you can confide without any iota of doubt.

The process of making fine products from sheet metal is known as metal fabrication. It is a fundamental concept for industrial phases that involve building of structures and machines. In the post-industrial revolution period, metal fabrication has evolved from the mainstream blacksmithing to modern calibrated designs with computerized operations. With the industry becoming more and more competitive, every metal fabrication shop is striving to embrace advanced metal working tools to enhance its business efficiency.

Fabrication involves cutting, bending and assembling of raw materials to build structures. While a typical metal fabrication shop will accommodate all the three processes, each of them is independent and highly specialized. Cutting is the first concept of the fabrication process and has to be done right for the whole procedure to succeed. It is achieved through sawing, shearing and chiselling of raw materials to come up with sized metal shapes to work with. It can be done by either manual or powered tools depending on the immediate need. In industrial metal fabrication, wastage of material during the cutting process is inevitable. However, reducing scraps is still the top goal for metal workers and hence the need for precise cutting tools.

Advancements in technology have seen the emergence of modern cutting tools such as plasma and oxyfuel torches and numerical control cutters. Oxy-fuel torches use oxygen and fuel gases to weld the cut materials. The purpose of using oxygen instead of just air is to increase the flame temperature so as to allow localized melting of the workpiece. Advanced Metal fabrication shop workers use either propane-air, propane oxygen or acetylene-oxygen flames depending on their temperature requirements.  Common propane-air flames burn at around 2000 degrees Celsius while propane-oxygen flames burn at 2500 degrees Celsius. Acetylene-oxygen flames are used when metal workers need hot flames reaching up to 3500 degrees, and are the most effective for hard materials and thick metal pieces. Oxy-fuel welding was developed during the early industrialization stages and was commonly used in cutting of raw materials for the early railway and bridge projects. Today, the concept is widely used through hand-held oxy-fuel torches that perform as effectively as electric cutting devices.

Plasma torches normally generate a directed flow of a plasma jet which ionizes airflow through the torch head to initiate an arch. The torch does not have to be in direct contact with the job material to deliver results. They are suitable for application that involve computerized numerical controlled cutting.

At 4 way fabricators, we are a team of great professionals specializing in offering you quality metal fabrication solutions. These range from sawing, punching, sawing and forming among theirs. Consequently, we also offer excellent wielding and finishing services. With our vast experience, we are assured of delivering what other promise with much ease and for the best value of your money. Our expertise and in depth experience gives us a cutting edge positioning in the quest for the best. With our team, you can sure of having elegant designs that you will get no where else apart from our workshops.

In addition to having excellently done sheet metal fabrication, we also combine our work with excellent finishing as well as proper welding being done. This places us at a premier position in the industry as we cut across all the other industries in the supply of the metal fabricated and staggered welding among other designs that you may need while our industrial welding cooling systems that you may need while our industrial welding cooling systems ensure that the welded parts are allowed to cool at the most conducive conditions for the best joints to be formed.

Our sheet metal fabrication services are well tailored towards utilizing our skills and leveraging on the available technologies as to bring out excellent designs. This makes the use of our hydraulic braking machines and other angle and curvature creation machines and technologies possible. For rounded designs, we have adequate machining tools such as rolling tools. This gives you exactly what you want in the best form you wish to have it done.

Experienced companies are able to better address your fabrication needs that that newer ones. Old is gold with our vast experience, we are able to meet this criterion.  Since our founding over 30 years ago, metal fabrication has been our language we understand I and therefore perform it to the best. With sheet metal fabrication needs growing day by day, you need to hire a fabricator who keeps abreast with the latest technologies. This is important as it helps you get ultra modern designs of your products being fabricated. As such, we have always graduated from stage to stage with the tech developments. This assures you that our fully equipped workshop will be able to address your fabrication needs. This spans our olden technologies such as hammering and metal punching to the ultramodern laser cutting and the forming technologies.

As experts in custom metal fabrication services for over thirty five years, 4 Way metal Fabricators proudly offers a wide variety of fabricated metal products and services. As a custom metal fabricating shop in Bolton ON, we specialize in offering quality custom precision fabrication projects. With state-of-the-art production technology, we have been able to broaden our horizons as well as diversify our skill set. The various services found at our store include CNC laser cutting along with powder coating. We have also established welding services for cast iron, aluminum, stainless steel and titanium thus diversifying our skill set.

Our devotion to top quality custom metal fabrication services has enabled us to become a leader in the market as well as the first choice for an increasing large number of valued customers. Our products meet the highest standards in durability and design. We offer a wide variety of custom sheet metal fabrication techniques. These may include sawing, forming, punching and shearing. We continue to strive to provide a higher level of distinction in custom sheet metal fabrication that our patrons have grown to expect from us.

Our metal fabricating services are provided in combination with welding skills so as to help provide a wide array of custom metal fabricating services and products. Our team of certified professionals ensures that the quality is maintained in each particular product as care, attention and dedication is employed. During the production, inspectors and operators give attention to each detail to ensure technical precision. We employ ultra-modern machinery to guarantee precision metal fabricating capabilities for the most delicate items. We ensure that our clients receive the services and products they have paid for on time.

We have recently invested heavily in high quality, powder coating oven machinery to increase the various services we can provide to our increasing client base. Though powder coating normally is offered in large batches, our recent up to date technology is capable of creating any size you want. We also provide finishing for any metal, be it steel powder coating, aluminum powder coating or color powder coating. There are many textures and colors to select from to help enhance your products. Our continuous dedication to high standards over the years has granted us the privileges to manufacture and work for Husky and other leading industries. Our 24/7 friendly customer care services have enabled us to offer our outmost best in meeting every individual client needs.

Sheet metal fabrication is facing a huge gap between the market expectation and the industrial capabilities.  While this has always been the driving force towards the numerous innovations in the market today, there is still much to be done to boost this industry. Fabrication is an art that requires a range of concepts to be complete, including the right equipment, industrial expertise, inspiration, creativity and experience.

The last few decades have seen a lot of pressure in the Sheet metal fabrication industry due to increased market needs for next-level technology. By just looking around, you notice that bridges, buildings, vehicles, and other structures are getting more and more automated every day. This means that the market shift is quickly shifting from looking for durable products to looking for modern automated products. The traditional workforce was trained for a totally different function and hence the industry is facing a huge shortage in skills. We need fresh ideas for designing different products to fit modern needs.

As time goes on, raw materials for sheet metal fabrication are becoming more scarce, hence the need for improvised metal pieces, recycled materials and conscious metal cutting. This was initially not a problem since most traditional fabrication shops did not have a big problem with acquiring raw materials. Industries have to embrace cutting methods that minimize wastage of materials while delivering high-quality results.

Despite the increasing number of challenges, the emergence of numerical control cutters has brought a breakthrough in the sheet metal fabrication industry. This is an automation of the machine tools operated through programmed commands to precise cutting of workpieces. Numerical control cutters use mill bits, torches, and laser or water jets to cut metal pieces following a computerized control. CNC mills are able to translate computer programs consisting of a specific number of letters to move the cutting spindle to different locations and depths. This means that they can control the speed, depth and direction of cut into precise requirements.

Computerized control has also brought a great improvement in bending and assembling of raw materials in sheet metal fabrication. Initial bending [processes relied on manual hammering processes which were prone to time consumption, misalignment and material wastage. With computerized control, bent marks can be inserted on exact positions of the material under accurate monitoring. Fabrication shops must adjust their mode of operation and embrace modern equipment in order to cope with modern customer fabrication requirements

Steel reels are revolvable devices around which lengthy, continuous items such as cable, wires and paper are wrapped for transportation or storage. Steel reels are available as simple storage devices although more advanced styles are self-winding. They are also available with live connections that allow an item like a hose or electrical cable to be used while still on the reel.  Typically steel reels are sold as individual items. Hose and cable are not supplied.  A cable reel is a reel that carries a conductive cable or lifting cable.  A hose reel is a reel that carries a hose for use with gas or liquids.  A storage reel is a reel that carries items other than cable or hose, such as paper or rope.  Live connection reels are outfitted with connection hardware to allow electricity, air, gas, liquid to be passed through it while the hose or cable is still on, or partially on, the reel.  A reel assembly includes a reel, a wire and possible features mounted on the hose or cable. An example would be an electrical cord, on a reel, with a light attached.

Materials of Construction

Depending on the application, light, medium or heavy-duty reels can be designed in a number of different materials.  Materials of construction used for reels include wood, steel, stainless steel, and plastic.  The metals are typically used for more heavy-duty applications.  Plastics and wood are used for lighter and medium duty applications.

Specifications

Important specifications for reels include flange diameter, core diameter, inside traverse, the outside diameter of the cable or hose to be carried on the reel, and the length of the cable or hose to be carried on the reel.  The flange diameter is the outside diameter of the reel flange.  The core diameter is the diameter of the interior of the reel or core.  The inside traverse is the distance from inside to inside of reel flanges.

Rewind Options

Reels have several rewind options.  These include manual or crank, electric, hydraulic, pneumatic, and spring.  In a manual or crank rewind reel no rewind mechanism is associated with the reel.  A hand crank or other manual method is required to rewind the hose or cable.  For electric, hydraulic, and pneumatic rewind reels a motor drives the rewinding of the reel.  A spring rewind reel uses an internal spring to rewind the wheel.  Features common to reels are portable and collapsible construction.  Collapsible reels can be collapsed or broken down for compact storage or bulk shipment.  Portable reels are hand transportable. They are supplied with a lifting handle.

How to Choose

First, consider the application and pressure requirements. For most pneumatic tools, you may only need a reel that handles up to 300 psi, while a reel to transfer oil would need up to 2000 psi. Grease and lubrication application would need up to 4000 psi, while a simple water application would only need up to 300 psi. Your application will also help determine the ID (Inside Diameter) requirement for the hose and fittings on the reel. Applications where more torque is needed for larger pneumatic tools or heavy repairs, larger ID's may be required.

Pipe reels are used to wind, unwind, and store lengths of pipe that are designed to transport gases and liquids for industrial applications. Pipe reels are made of steel, stainless steel, plastic or wood. Most products have ports for maintaining fluid flow during rewinding. There are several basic types of reels. Collapsible devices can be disassembled for compact storage or easy shipment. Portable reels are designed to be moved by hand, typically with a handle or rewinding device. Live connection reels are outfitted with special hardware that allows the media to continue to flow while the pipe is still on the reel. Storage reels are designed to hold continuous items such as cable, pipe, paper, or rope for relatively long periods of time. Complete pipe and reel assemblies consist of a reel, pipe, and integral hardware such as a nozzle.

 Specifications and Rewind Methods

Pipe reels differ in terms of product specifications and rewind methods. Product specifications include flange diameter, core diameter, inside traverse, pipe inside diameter (ID), pipe outside diameter (OD), and pipe length. Units of measure include inches, feet, yards, mils, miles, meters, centimeters, millimeters and kilometers. There are several rewind methods for pipe reels. Manual devices require the use of a hand crank. Products that use an electric motor, hydraulic motor, pneumatic motor, or internal spring are also available. Electric motors are specified according to shaft speed, terminal voltage, continuous current, continuous torque, and continuous output power. Hydraulic motors are rated in terms of operating torque, operating pressure, operating speed, operating temperature, power, maximum fluid flow, maximum fluid viscosity, and displacement per revolution. Air motors are specified by torque, maximum air pressure, air consumption, rated free speed, and operating noise level.

Pipe Types

Pipe reels can be used to wind, unwind, and store many different types of industrial pipe. Reinforced pipe is designed for heavy-duty applications and includes pipe styles such as textile braid, wire braid, wire helix, and many other designs in multi-ply or multi-layer configurations. Coiled industrial pipe is flexible, elastic, and relatively easy to store.  Corrugated pipe contains corrugations, pleats, or spiral convolutions to increase flexibility and capacity for compression and elongation. Articulated industrial pipe is made of rigid pipe sections that are constructed with "joints" that can be swiveled, positioned, or articulated. Multi-element pipe consists of multiple pipes that are formed or adhered together in a flat, ribbon, or bundled configuration. Pipe reels that are designed for pneumatic pipes and hydraulic pipes are also available.

Pipe reels provide a lot of convenience and efficiency in managing pipes. It allows easy transferring using portable reels and it is also a safe way to ensure that the pipe is protected from any external damage. There are many types of pipe reels available in the market. It is important to make sure that the pipe reel is suitable for the type of pipe. If the reel is incompatible, it could lead to future problems with its handling and related functions. It could result in more costs to repair and maintain the pipes.

The marine vacuum collection system is widely used in the process of industrial manufacture and is very popular for use in every part of the world. It is in high demand as far as purchase is concerned and can be bought from stores online. The vacuum system that is used in marine activities is quite a complex device and is characterized by many intriguing functions and modes of operation. These can be handled by the most skilled of working professionals. The following are some important tips which you need to keep in mind in order to buy such a vacuum system for a really high quality.

Buy Online at Odd Hours

If you want to buy a marine vacuum collection system of an excellent quality then you should consider making your purchase from stores online either in the early morning hours or in the late evening hours. This is the time when the fanciest and best models are put up for sale.

Avoid Second Hand Purchases

The marine vacuum system which you buy is certain to be of a good quality if it has never been used before. The second hand systems are known to work well but do not come with a long shelf life.

Buy from a Workshop

The best vacuum systems used in marine activities are those that are available for sale in the industrial workshops. While these can be quite expensive to buy, the money you spend on the product will definitely be worth it, as you can use such a system without any glitches in functioning, for a very long time.

Purchase from Authorized Dealers

In order to purchase a high quality marine vacuum collection system, you need to make sure that you buy from an authorized dealer only. Such a person will be certain to provide you with products that are the best in the market.

Watch a Demo Prior to Purchase

It would be a good idea to watch the functioning of the marine vacuum collection system before you go ahead and buy it. This will give you a relatively good idea about the condition of the machine and whether it would be worth it to buy it or not.

Ask for an Authenticity Certificate

The high quality marine vacuum collection systems are generally known to be accompanied by an authenticity certificate at the time of the purchase. This serves as proof of the fact that what you are buying is indeed something that is a hundred percent genuine in quality.

Ask for a Warranty

A marine vacuum collection system which is of a high standard will also be one which comes with an extensive warranty at the time of purchase. Such a warranty policy will put you in a position to get the device repaired for free of cost within a stipulated period of time.

Thus, if you keep the above mentioned points in mind, buying the vacuum systems for marine affairs may not be as difficult as it seems.