Why the band saw remains to be the most reliable tool in fabrication
Different technologies have been introduced since the band saws Canada and fabricators have to make the right choice in terms of productivity and the ability to compete with other fabrication shops. Band saws are the workhorse in many fabrications shops and they have been the subject of advancements in technology in recent years. The latest band saws Canada have exceptional bundle-cutting capabilities, more accurate feed units through servo drives, gear motor speed and horsepower options, programmable workstations to generate repeated jobs and carbide-tipped steel blades with the capability for smooth cuts in tough materials. Band saws are generally less expensive than new technology yet they deliver greater flexibility in terms of saw capacity, layer cutting and bundle cutting. High quality band saws Canada can exceed performance expectations which were not achievable in the past decades.
Band saws for future production requirements
In the choice for the right cutting technology, it is important to consider that number of pieces that have to be cut on an hourly, daily, weekly and monthly basis and whether these are individual cuts or production-type runs. What are the production requirements related to sizes, grades and quantities of the materials to be cut? Fabrication requirements can easily be addressed by high quality band saws with the advanced bundle and layer cutting capabilities that allows for high production throughput on small diameter pieces as well as the capability to hold tight tolerances. Band saws can compete nicely with new technology because its tolerances and consistencies have been improved dramatically. Band saws today have the servo-drive ball screw that propels the automatic feeding unit. This technology has replaced the previous hydraulic feed units. The automatic feeding unit offers both tighter length tolerances and enhanced repeatability. Accuracy is also improved during the cut and backlash is eliminated after the cut because of enhanced material positioning.
Determining the best long term solutions
In examining viable long term solutions, it is important to consider current and future cutting requirements including long term productivity of the cutting tools. These perspectives are very important because of the upfront costs required for the investment. If band saws Canada are compared to more recent technology they are substantially less expensive; however, there are many factors that should be considered besides cost. Generally, the cost per square inch of a material cut is considerably lower with the band saw because it only costs about $0.030/square inch and the cost cut savings will eventually offset the initial investment. However, the band saw blade chosen will also impact on the cost because if you have to re-sharpen the blade every now and then the cost per square inch will drop.