It always pays off to call in industrial air compressor service than to call in the experts for repairs. Doing a regular service or early servicing instead of leaving your compressor out until it breaks will give you a lot of benefits. It could save you a lot of time, money and effort in the long run. While your equipment seems to work effectively, routine maintenance and servicing issues such as leaks can use as much as 30% of the air flow. Energy cost makes up about 73% of the total expenditure in running a compressed air system. With proper and timely industrial air compressor service, you can cut down around 40%-50% leakage loss, significantly reducing your overall expense.
Better maintenance means larger reduction in energy costs. Thus, it is very important to determine the signs of wear and tear and understand your compressors product guidelines and specifications to know when to call a service or repairs. Here is a useful guide that you can follow.
Understanding your compressor
You can do this by checking the manual if how long it needs before servicing your equipment. Typically, petroleum-based models require changing every 500 hours or more, while synthetics need it for about 2,000. Also, regularly the console for any issues or errors that may pop up.
Identifying the telltale signs
Knowing your equipment is a prerequisite to better identify the possible signs that you need industrial air compressor service. They might appear simple but once overlooked they can become a serious headache.
- Excess condensation. When a compressor is operating, it can accumulate moisture which should be reduced. If your equipment is generating excess moisture, there may be a fault in the drain system.
- Unusual noise. Usually, air compressors come with a noise reduction chamber. If you have one but still makes too much noise than usual, experiences extremely inconsistent noise level or any rattling noises, it may have a broken component or a faulty motor.
- Tripping breakers. This sign can mean many things. Check first its electrical circuit and if there’s no problem there but your system continues to blow fuses or trip breakers, it’s best to call in an expert of industrial air compressor service to resolve the issue immediately.
- Low or high loss of air pressure. It may be a sign of reporting issues, a simple technical problem or a serious wear and tear on internal or external parts. In some cases, this can be easily fixed, but if the cause is hard to spot or identify, a huge amount of energy losses can happen when it’s not instantly addressed.
- Compressor won’t work. An unresponsive on/off function is perhaps the most critical problem as you can’t determine what’s wrong if the equipment won’t work in the first place. You can check the circuit and when the problem is not related to it, it could be the time for industrial air compressor service.
When you are encountering any of the signs above or simply want to ensure that your system is running at its most efficient operation, give Air Energy LLC a call. We provide high quality industrial air compressor service and repairs to keep your system working effectively and efficiently.