Here are the different categories of machining Toronto:
Drilling. Of all the machining process this is most commonly used. According to data of the metal cutting excess taken from work pieces, 75 per cent is from drilling processes. This process is done to create a hole that is cylindrical in shape and done with the help of a tool called a twist drill.
Milling. Among the processes, drilling and milling are considered the most fundamental in metal cutting. When used to do a basic task, milling can be versatile yet the level of accuracy is lower compared to grinding and turning because of the number of degrees of freedom that can be used in the set up. The only exception is when rigid fixtures are employed.
Turning. One of the basic methods when it comes to machining. Turning is done with the help of a lathe wherein the material is the one rotating and the tool used is fixed. Lathes are made specifically for this type of process because the result of the cutting has a very high accuracy.
Grinding. This process is used as a finishing in order to make the surface finish better, scrape any hard materials and make sure that the tolerance of various surfaces are tight by removing a tiny part of the material.
Chip Formation. Every machining process used the same method in chip formation.
After knowing the basic processes used in machining, there are several ways that could help save during these processes. This is especially helpful when creating prototypes with the help of CNC machines. Various areas should be looked into such as reducing the time spent on milling which could help save some expenses. Not all of these tips are suitable for every design and may vary from one project to another. Here are some costs cutting tips:
For the design, one could limit the depth of the holes and make it as shallow as can be. If some holes are unnecessary, don’t bother drilling them. The depth of the rib must also be controlled and must not be over 2 inches. Unused undercuts should also be eliminated from the design.
Be careful when it comes to the appropriate wall thickness for components that will undergo machining. Some of them especially those thinner than 0.02 inches may be damaged during the process.
Milling is hard especially in tiny features that are deep.