Improving the output in parts assembly Toronto
In order to improve the output in parts assembly Toronto, it is essential to minimize downtime that can be a result of the lack of machined parts. Downtime usually depends upon the production rates of machines and the transfer lines supporting the assembly. During the manufacture of large amounts of machined products for assembly lines, production goals must be realized. Therefore the productivity of parts assembly Toronto is dependent on automation which reduces the time involved in machining. When machining is done manually, assembly lines are dependent upon the skills and expertise of manual operators and the machining tools and while they can provide precision and accuracy, it usually takes them a long period of time to complete the job. CNC is the technology that has provided machine shops with the capability to meet deadlines without compromising on the quality and precision of machined parts.
Guidelines for assembly design
Simplicity is the goal of parts assembly Toronto. By simplicity, the number of parts must be minimized to reduce the probability of errors that can compromise the quality of a product. The reduction of production costs is also an objective of parts assembly Toronto since the more parts required the greater will be the costs of machining and fabrication. Fewer parts also reduces the amount of inventory not to mention costs that are related to purchasing and maintenance. Standardization facilitates assembly design because common parts reduce the need for big inventories. Operator skills are maximized and there is a greater possibility to integrate automation to increase production rates. If unnecessary product features are avoided, extra processing and complex tooling will be reduced.
Components should be designed so that they can only be assembled in one way to avoid mistakes and confusion in the assembly line. Notches, asymmetrical holes and stops will ensure that there will be no mistakes during the assembly process. Products should be designed to avoid and simplify any necessary adjustments. Basic principles must be considered in the handling and design for parts orientation. For example, parts must be designed to consistently orient themselves whenever they are fed into a process. Product design must ensure that there are no parts that can become tangled, wedged or disoriented. When hidden features are necessary to a product, there must be an external feature or guide to properly orient the part. Surfaces should be designed to simplify grip by avoiding small parts that have to be picked up using tweezers. Parts with sharp edges must also be avoided to prevent injuries among workers in the assembly line.