When it comes to deciding between industrial air compressor repair or replacement, it can actually be both. There are some measures that meet halfway which achieve energy efficiency through end-use adjustments and component replacement. In terms of end-use equipment applications, over pressurizing is usually the common issue that can cause energy waste in the long term. A little adjustment might be all that it takes to save money while minimising the demand put on the equipment. Likewise, when end-use air tools are already worn out, it would be more efficient to replace them to reduce energy consumption.
Replacing those end-use tools with more efficient models would be a win-win situation. You can also look at each air tool that needs the highest pressure and see if they can be reduced any further. A minor adjustment of their use or a new replacement can lessen the amount of pressure required from your air compressor. This will also increase your system’s efficiency while preventing costly industrial air compressor repair.
The other area where a significant reduction in energy consumption can be attained is in installing more efficient and better components of the compressor system itself. For instance, better piping can help maximise efficiency in delivering pressure needed by end-use air tools. In the same way, air dryers that work efficiently also increase the performance of end-use equipment by making the piping more efficient and reducing moisture issues. The use of newer, more efficient air filters can lessen the amount of wear that the entire compressed air system would be experiencing.
All of these reduce current operational and future industrial air compressor repair costs. So, you can actually exercise both options by replacing some components that are underperforming or are too old already to do an efficient job. Investing in more efficient and cost-saving components will both extend the life and increase the efficiency of your compressor system.