Form Cutting
This gear manufacturing method uses a good cutting machine that is used for forming an adequate space between the two teeth of a gear. This type of manufacturing is done in a milling machine that secures well-shaped gears of its kind.
Template Cutting
This type of method uses a template as an ultimate guide. It is also deemed recognizable for manufacturers that produce bulk gear orders and supplies. This form of gear manufacturing uses a single-point CNC cutter or a huge bevel gear apparatus.
This could be one of the most easier methods of making gears as there is already a mold or a template utilized. It smoothens and assured based on the given pattern of the machine and ensures to high-production count.
Generation or Gear-Generating
Gear-generating utilizes hobbing machines that rotate and use many tooth-cutting devices and is most commonly known for creating spur gears, helical gears, splines, and worm gears. This type of gear manufacturing method is best for shaping axis-related type of tools to suffice the demands of equipment.
This method also assures flexibility and durability as the type of gears are more likely to place in heavy-duty and large-forms of machinery. It must absorb vibration and produce less noise compared to other gears made for the market.
The Importance of the Process
Gear manufacturing to an industry standard is accomplished via special-purpose equipment used mainly for production purposes. Depending on the service catered, conventional machines must be tailor-fitting to the demand, the raw materials (aluminum, bronze, nylon, etc.) and the production rate being sought. It is essential to select a manufacturer that delivers high quality and has proven efficiency in the field.