- You can replace three fixtures with just one. Replacing the three spindles with just one will eliminate the need for tool sets which are redundant and will also eliminate the need to maintain and own redundant fixtures. Meanwhile, the high speed machining itself will also reduce the requirements of the fixturing parts. The cutting forces are also lighter so that the clamping forces can be lighter also. It can become practical to machine the parts from the solid block. With the use of a picture frame approach which leaves the tables around the part in order to secure the area, the tables will be cut away. With this kind of approach, the necessary work holding components include the clamps which secure the block into the table.
- Floor space being set free horizontal boring mills. If you move from a gantry to a horizontal will replace the three work pieces with just one and the single work piece which remains will not lie on the table but instead is turned on its side. These changes will allow the machine tool to occupy just a smaller footprint.
- A thrust-to-weight ratio for the entire process. In the machining process like in aircraft and weight reduction will translate directly to an improved performance. During the machining process, the weight will take the form of a lead time which will impede inventory requirements and flexibility that will tie up with available capital. A high speed horizontal approach in machining large parts and can help in process shed these pounds. Foremost, the cycle time will be shorter. This means that the shop can deliver finished parts without having as much advance notice from the customer. Meanwhile, the optimum batch size of the machine will shrink from three pieces to just a single one. The shop will usually run very efficiently in those cases when the order size is small. If your client will order just a single piece, the shop will no longer be left with the difficult choice of running three spindle machineries which is less than its full capacity or will keep the additional pieces in the inventory until the customer will place another order. Meanwhile the optimum size for the machineries shrinks from just three pieces to one. The shop can also run very much efficiently in those cases when the order size will be small.
The use of horizontal boring mills can give you several benefits. Here are some of the benefits derived from the equipment.
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