However, there are still many companies that use the process of heat treating equipment as part of their transformation of added value to their corresponding products. To add, they typically do not have a maintenance management system that they create as a guideline for strength, robustness, perpetuation of brand, growth as well as promotion of product and the business as a whole.
As a business maker, you are well aware that maintenance costs are very high considering the equipment stoppage time, repairing likely abnormalities and failures which may arise, checking basic conditions, hours of work with expert people in their field of specialization and spare parts in accordance with the specific requirement from manufacturers. Unless there is a concrete resumption of the production order products with the design features chose, you can say that it is one of the toughest missions heat treater that you have to manage in your journey on the shop floor. Employees will need to use their skills and organization capacity in satisfying the expectations of their clients and employer.
Here are some common tools and items that will require planning for maintenance weekly, daily or annually: pipelines and injection valves of gas, mats and rollers, electrical resistance, refractory, pumps refrigeration, camera and generators that have a natural wear and cycle life which require planning, and thermocouples. If you have been in the business for quite some time now, you may say that you know all of these stuffs already. What will you do in providing time for the right maintenance in accessories, furnaces and others? How will you reduce the impact of downtime which are unplanned on the production results in thermal treatment industry? The answer to your question is inefficient visible. You can form cross functional teams to discuss, map problems and also their root causes, plan actions in order to act a surgical form on these different anomalies yet perform certain actions which has feasible deadlines and responsibilities with a name as well as surname. Finally, you can measure the improvements of implementation time and in adjusting the possible gaps between the real and great.
It is very important to maintain your equipment as this will backfire on you one day. If you don’t, you need to prepare your pocket since the tendency for you will be to close down your business one day if you will not take good care of what you have in your facility.